JOB Description:

Assembly & Integration

• Assemble multirotor UAV platforms as per Mechanical and Electrical drawings
• Integrate Propulsion systems (Motors, ESCs, Propellers), Power systems, Avionics, payloads, and Communication Modules
• Perform wiring harnessing, Soldering, crimping and cable management as per Aviation-Grade practices
• Integrate Flight controllers (Pixhawk, Cube, proprietary controllers, etc.) and peripherals (GPS, Telemetry, RC, Cameras, Sensors)

Configuration & Calibration

• Configure Autopilot firmware (PX4 / ArduPilot or equivalent)
• Perform Sensor calibration (IMU, Compass)
• Tune PID Parameters for stable and efficient flight performance
• Configure Failsafes, Geofencing and Flight Modes.

Testing & Validation

• Conduct bench tests, subsystem-level tests and system integration tests
• Perform ground tests including Vibration Analysis, Power consumption and Thermal checks
• Plan and execute flight tests (Hover, Endurance, Range, Payload and Environmental testing)
• Analyze flight logs (.bin/.ulg) to identify and resolve performance or safety issues

Troubleshooting & Maintenance

• Diagnose and resolve Electrical, mechanical, and software integration issues
• Perform root cause analysis (RCA) for failures observed during testing or field operations
• Maintain and repair UAVs and Ground Control equipment

Documentation & Compliance

• Prepare and maintain Assembly manuals, Integration checklists and test procedures
• Document test results, deviations and corrective actions
• Support regulatory and Certification activities (DGCA Type Certification, internal quality audits, etc.)
• Ensure adherence to safety, quality and operational standards

Cross-functional Collaboration

• Work closely with Design, Firmware, QA and operations teams
• Provide feedback to Design teams for Design-For-Assembly (DFA) and Design-For-Test (DFT)
• Support Pilot training and field deployment teams when required